Casting Simulation Open Source



Simulation of the foundry process is an excellent tool to use in the early stages of the design phase of a new component. Casting simulation is primarily used to optimize process parameters at casting in terms of how mould filling and solidification behaves in order to minimize defects.

Cause

MAGMA stands for robust and innovative casting solutions as well as a strong partnership with the metal casting industry. MAGMA’s product. Use of simulation. Windows Simulations Software Software. Free, secure and fast downloads from the largest Open Source applications and software directory - SourceForge.net. Simulations Software Software.

Using casting simulation helps the mechanical designer to evaluate the probability to produce the cast component without to severe defects in areas with high loads. Directional solidification is a buzzword i.e. explanation on how the liquid metal front solidifies towards the final parts throughout the casting. Casting simulation software is designed upon thermophysical data and adopted to simulate the solidification of liquid melt. The software has material data for hundreds of different alloys and mould materials with properties starting way above solidification temperature. Many of the data is obtained empirically.

  • Casting engineers and physicist which hampers the quality of castings, material yield and cycle time. Casting defects are decreased through casting simulation software and an intellectual feeding technique. AUTO Cast (Demo) is casting simulation software which can simulate thermal changes and heat transfer in the solidification process of a.
  • Open Source Network Simulator lots of open source network simulators are available from that ns-3 is one of the efficient and moderate open source network simulator. Ns-3: In ns3 waf play vital role. Waf is a general purpose build system in ns-3. This is used for configure, compile and install purposes. It’s based upon the python languages.

Simulation can give information on isolated volumes that solidifies last and areas that can cause defects. The designer can get feed back to suitable changes for the cast component. For the foundry it is possible to examine how the methoding, i.e. how the gating system is filling the cavity and how feeders (extra material) can fill the last solidifying areas.

Method

To perform a simulation, a 3D CAD-model is needed in a suitable format readable in SolidWorks or IronCAD. The CAD-model is then scaled to compensate for the shrinkage taken place during cooling. Gating system is created, and the file is uploaded to a simulation software. The simulation is carried out on a PC on which the software for simulation is installed..

Casting Simulation Open Source Software

Metal casting simulation software list

Deliveries

Source

Results from simulation is compiled in a Power Point presentation showing films and pictures followed by comments. Written report can be delivered upon demand.

Ordering

Casting Simulation Open Source

Please order via the contact persons listed below

Facts

Service

Simulation of cast metal components

Innovation area

Metal Casting Simulation Software List

Lightweight solutions, Production and manufacturing

Delivery time

Delivery time varies depending of the extent of the simulation, but estimated delivery time is always stated in the quotation.

Preparations

A CAD-model of the suggested gating system must be designed to be able to estimate how extensive a simulation will be.

Contact person

Sten Farre

Forskare

Die Casting Simulation Software

Contact person

Roger Svenningsson

Forskare

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